Digital product

AI Spare Management

AI-powered spare parts recognition and lifecycle management for regulated manufacturing.

From an unidentified part to a managed asset

Spare parts identification is slow, manual and error-prone in most plants, and it gets worse as equipment ages. AI Spare Management lets an engineer photograph an unknown part and get an identification, specification and lifecycle record back.

How it works

  • Capture — take a photo of an unknown spare part
  • AI identify — the model matches it against the catalogue
  • Verify — confirm specifications and compatibility
  • Manage — update inventory and lifecycle records

At a glance

Measured impact

  • 90%+ faster spare part identification
  • 24/7 AI-powered recognition on demand
  • 100% traceable lifecycle records
  • 50% reduction in spare parts search time

Proof point

Supporting a Lighthouse Factory certification

LongBest built the AI spare parts identification system that supported Kenvue’s Lighthouse Factory application across four plants in China.

Kenvue China

4 plants, one data picture

Equipment data collected through Kepware across four plants, with MES on AVEVA System Platform and OEE tracking on top.

Lighthouse

AI spare parts system

The AI spare parts identification system was developed to support the Lighthouse Factory application, enabling intelligent lifecycle management across all four plants.

Lifecycle

From photo to record

Every identified part gets a traceable lifecycle record, so inventory, calibration and preventive maintenance stay aligned.

Looking for a faster way to manage spares?

Tell us how many parts and how many sites you are dealing with, and we will walk you through the recognition workflow.